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| front-end.md [2026/06/19 16:39] – [Processes] eric.fourboul.ext | front-end.md [2026/07/09 21:05] (current) – [Processes] eric.fourboul.ext | ||
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| ### Processes | ### Processes | ||
| Key elements of CMP are: | Key elements of CMP are: | ||
| - | * The polishing pad | + | * The polishing pad. This is the mechanical pad that rubs against the surface of the wafer. |
| - | ** This is the mechanical pad that rubs against the surface of the wafer. | + | * The slurry. This is a liquid mixture that generally contains: |
| - | * The slurry | + | - water; |
| - | * This is a liquid mixture that generally contains: | + | - abrasive particles (silica, alumina, ceria, depending on the process); |
| - | | + | - chemical agents to oxidise, complex or adjust pH; |
| - | | + | There are three primary types of CMP: oxide CMP, tungsten CMP, and copper CMP |
| - | | + | |
| - | + | #### 9.1. Oxide CMP | |
| - | #### 9.1. Planarization | + | Oxide CMP is primarily used to flatten dielectric layers. |
| - | * Silicon dioxide (SiO2) | + | It is used to: |
| - | * Aluminium oxide (Al2O3) | + | * flatten an interlayer dielectric |
| - | * Cerium oxide (CeO2) | + | * STI (Shallow Trench Isolation): after filling the isolation trenches; |
| - | * Deionized water (DI Water) | + | * restoring the surface to a flat state before a new lithography or metallisation step; |
| - | * Hydrofluoric acid (HF) | + | * reducing the topography created by the previous steps. |
| - | * Sulfuric acid (H2SO4) | + | |
| - | * Sodium hydroxide (NaOH) | + | |
| - | * Potassium hydroxide (KOH) | + | |
| - | * Ammonium hydroxide(NH4OH) | + | |
| ##### Inputs | ##### Inputs | ||
| - | * test | + | * Silica (SiO2) as abrasive |
| - | * test | + | Derived from TEOS (tetraethyl orthosilicate): |
| + | Si(OCH2CH3)4 + 2 H2O → SiO2 + 4 CH3CH2OH | ||
| + | * Ceria (CeO₂) | ||
| + | Ceria slurries achieve much higher oxide removal rates and superior planarization efficiency, making them preferred for " | ||
| + | |||
| + | * hydroxide ions (OH⁻) | ||
| + | * Amoniac (NH3) as pH adjustor | ||
| + | * Potassium hydroxyde (KOH) as pH adjustor | ||
| ##### Outputs | ##### Outputs | ||
| + | * Silicon Nitride Si₃N₄ | ||
| + | * poly-Si | ||
| - | * test | ||
| - | * test | ||
| + | #### 9.2. Tungsten CMP | ||
| + | Tungsten CMP is used to remove excess tungsten after it has filled openings. | ||
| + | It is used to: | ||
| + | * form contacts; | ||
| + | * form tungsten-filled vias; | ||
| + | * remove tungsten deposited everywhere except in the required cavities. | ||
| + | The most widely used approach uses ferric nitrate (Fe(NO₃)₃) or hydrogen peroxide (H₂O₂) as the oxidising agent to convert the tungsten surface to a soft tungsten oxide (WO₃) layer, which is then mechanically removed by the abrasive. | ||
| + | ##### Inputs | ||
| + | * Alumina (Al₂O₃) as abrasive | ||
| + | * Tungsten(W) | ||
| + | * ferric nitrate (Fe(NO₃)₃) | ||
| + | * hydrogen peroxide (H₂O₂) | ||
| + | * Titanium nitride (TiN) | ||
| + | * Silica (SiO2) | ||
| + | |||
| + | ##### Outputs | ||
| + | * tungsten oxide (WO₃) | ||
| ##### Formula | ##### Formula | ||
| + | * 2W + 3H₂O₂ → WO₃ + 3H₂O (oxidation) | ||
| + | followed by: | ||
| + | * WO₃ + abrasive contact → material removal | ||
| - | to add | + | #### 9.3. Copper CMP |
| + | Copper CMP is used to form copper interconnections, | ||
| + | It is used to: | ||
| + | * remove excess copper deposited on the surface; | ||
| + | * leave copper only in the trenches and vias intended for interconnect lines; | ||
| + | * planarise after metallisation. | ||
| + | The most specific feature of copper CMP slurry is the use of benzotriazole (BTA) as a corrosion inhibitor. | ||
| + | ##### Inputs | ||
| + | * 5-Methyl-1H-benzotriazole (C7H7N3) | ||
| + | * Copper (Cu) | ||
| + | * Silica (SiO2) as abrasive | ||
| + | * hydrogen peroxide (H₂O₂) | ||
| + | * Tantalum nitride (TaN) | ||
| + | * Tantalum (Ta) | ||
| + | * Amoniac (NH3) as pH adjustor | ||
| + | * Sodium hydroxyde (NaOH) as pH adjustor | ||
| + | d | ||
| ### Manufacturers | ### Manufacturers | ||
| * [Applied Materials](https:// | * [Applied Materials](https:// | ||
| * [EBARA](https:// | * [EBARA](https:// | ||
| * [Hwatsing](https:// | * [Hwatsing](https:// | ||
| - | |||
| ### Equipment | ### Equipment | ||
| * Applied Materials [Opta CMP](https:// | * Applied Materials [Opta CMP](https:// | ||
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| * Ebara [F-REX300XA](https:// | * Ebara [F-REX300XA](https:// | ||
| * Ebara [F-REX200M2](https:// | * Ebara [F-REX200M2](https:// | ||
| - | |||
| - | |||
| ### Misc | ### Misc | ||
| * [Ebara catalog](https:// | * [Ebara catalog](https:// | ||
| * Chemical Mechanical Planarization, | * Chemical Mechanical Planarization, | ||
| + | * [jeez-semicon](https:// | ||
| ### Sources | ### Sources | ||
| * Zantye, P. B., Kumar, A., & Sikder, A. K. (2004). Chemical mechanical planarization for microelectronics applications. Materials Science and Engineering: | * Zantye, P. B., Kumar, A., & Sikder, A. K. (2004). Chemical mechanical planarization for microelectronics applications. Materials Science and Engineering: | ||
| Line 1143: | Line 1177: | ||
| * Kim, H. J. (2018). Abrasive for chemical mechanical polishing (pp. 183-201). Rijeka: InTech | * Kim, H. J. (2018). Abrasive for chemical mechanical polishing (pp. 183-201). Rijeka: InTech | ||
| * Lee, J., He, S., Song, G., & Hogan Jr, C. J. (2022). Size distribution monitoring for chemical mechanical polishing slurries: An intercomparison of electron microscopy, dynamic light scattering, and differential mobility analysis. Powder Technology, 396, 395-405. | * Lee, J., He, S., Song, G., & Hogan Jr, C. J. (2022). Size distribution monitoring for chemical mechanical polishing slurries: An intercomparison of electron microscopy, dynamic light scattering, and differential mobility analysis. Powder Technology, 396, 395-405. | ||
| + | * XU, Qinzhi, CHEN, Lan, YANG, Fei, et al. Influence of slurry components on copper CMP performance in alkaline slurry. Microelectronic Engineering, | ||
| + | * PARK, Seonghyun et LEE, Hyunseop. Electrolytically ionized abrasive-free CMP (EAF-CMP) for copper. Applied Sciences, 2021, vol. 11, no 16, p. 7232. | ||
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