Optical sensors

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Optical sensors

System Definition - Goal and scope

Definition

An optical sensor is a device that detects and converts light rays into electrical signals, allowing it to measure different physical properties such as distance, brightness, motion, temperature and pressure via optical methods.

The global optical sensor market was worth around \$25–28 billion in 2025 and is expected to reach approximately \$71.7 billion by 2035https://www.gminsights.com/industry-analysis/optical-sensor-market. This increase is directly linked to progress in automation, imaging and environmental monitoring technologies, as well as to the needs of the automotive, medical and industrial sectors.

What is it used for?

Thanks to the wide range of optical sensor technologies, a variety of applications are possible. These include consumer electronics, automotive camera systems, industrial machine vision and medical imaging etc.

Application Most common technologies
Consumer Electronics Smartphones, wearable electronics, and smart home devices. Image sensor, Active ranging sensor modules
Industrial Automation and Robotics Industrial automation, machine vision systems, and process monitoring equipment. Photoelectric sensors, Image sensors, Fiber optic sensor, Infrared (IR) and Thermal Sensors
Automotive and Transportation Advanced driver assistance systems and automotive safety technologies. Active ranging sensor modules, Image sensors, Infrared (IR) and Thermal Sensors
Healthcare and Medical Devices Medical monitoring devices, environmental detection systems, and smart infrastructure. Infrared (IR) and Thermal Sensors, Fiber optic sensors, Photoelectric sensors
Biometrics and Security Access control systems, document verification, surveillance and monitoring devices. Image sensors, Infrared (IR) and Thermal Sensors
Aerospace and Defence Surveillance, Reconnaissance & Intelligence systems, target tracking, navigation, and precision guidance. Infrared (IR) and Thermal Sensors, Active ranging sensor modules, Image sensors
Energy and Environmental Monitoring Monitor energy systems, measure air and water quality, detect pollutants and greenhouse gases. Fiber optic sensors, Infrared (IR) and Thermal Sensors

Are there different types/technologies?

The family of optical sensors is divided into different technology segments, which vary in terms of light sources, detection methods, and applications :

Image sensors

An image sensors convert light into electronic signals. The two most common types of image sensor are the charge-coupled device (CCD) and the active pixel sensor (CMOS).

CMOS sensors use pixel-level transistors to enable faster, more energy-efficient processing, while CCD sensors transfer charge across the chip to deliver superior image quality, but at the cost of slower speed and higher power consumption.

CMOS sensors are widely used in the consumer electronics sector. They are particularly used in mobile devices such as smartphones, tablets, and digital cameras.

Photoelectric sensors

Photoelectric sensors consist of a light emitter and a receiver. The light emitter uses a light-emitting diode (LED) to produce modulated pulses of light. The receivers contain photodiodes that convert the incoming light into electrical signals. These signals are then amplified and processed before being sent to the controller.

The three most common types of photoelectric sensor are through-beam, retro-reflective and diffuse reflection sensors. https://www.ia.omron.com/support/guide/43/introduction.html

Photoelectric sensors are among the most common sensors used in industrial automation. They have many possible applications, including presence detection and safety protection. They can also offer relatively long operational distances for presence detection compared to other sensors.

Fiber optic sensors

A fiber optic sensor is a device that measures physical conditions using light transmitted through an optical fiber. « Optical signals are transmitted through a glass fiber. If external influences such as temperature, strain, pressure, or vibration change along the fiber or at its end, the measurable properties of the light change » https://www.polytec.com/en/photonics/know-how/fiber-optic-sensor-technology

The glass fiber acts as the sensor. Therefore, it is electrically insulating and immune to electromagnetic interference and corrosion and is ideal for extreme environments. Fiber optic sensors are mainly used in the industrial, energy, and environmental monitoring sectors.

Active ranging sensor modules

An active ranging sensor module is a device that measures the distance to an object by sending out energy and analyzing the signal that comes back, using interferometry, time of flight, or triangulation methods. https://digital-library.theiet.org/doi/10.1049/sbra014e_ch5

The most common types of active ranging sensor modules are ultrasonic sensors, LiDAR (Light Detection and Ranging) and radar sensors.

Infrared (IR) and Thermal Sensors

Infrared (IR) sensors and thermal sensors are generally considered part of the image sensor family, but they operate differently from standard visible-light image sensors. Infrared cameras primarily detect near-infrared light (close to the visible spectrum), while thermal imaging cameras detect mid- and far-infrared radiation (generated by the heat of objects). https://cethermal.com/blogs/cethermal-news/comparison-of-ir-and-thermal-imaging-technologies

They can also be applied to non-imaging sensors technology, such as passive infrared sensors (PIR) for motion detection, gas sensors, spectroscopy detectors and more.

If different types, what are the differences in terms of materials, process, use consumption?

Question à poser plutôt dans la page wiki d'une famille de capteur optique ex: Image sensors =⇒ Difference entre CMOS/CCD.

Is there a generic component that represents a family of components?

This study will focus on image sensors, which dominate the market for optical sensors https://www.gminsights.com/industry-analysis/optical-sensor-market and are used in many applications, including consumer electronics, automotive camera systems, industrial machine vision, and medical imaging.

POurquoi CMOS et pas CCD ?

How many sub-parts does the system consist of?

The main parts of a CMOS image sensor are the following:

  • Sensor chip (wafer, node = 40-180nm): An array of photosensitive pixels, with Bayer pattern
  • Wire bonds
  • Package
  • Cover glass
  • Contact pads

Interesting sources :

Perimeter

What is included?

Focus on the optical sensor.

What is excluded?

Exclusion of other sensors like the distance sensor to adjust the focus. Exclusion of the rest of the image-processing system (PCB, controllers, etc.).

Exclusion of laser sensor and IR sensors. Not the focus for now

Functional unit and reference flows

What is the functional unit?

TBC

What are the reference flows?

TBC

Life Cycle - Inventory

⇒ Goal: Define state of the art on life cycle stages to be considered.

Database and tools

What are the already existing data (dataset, parametric model, paper, etc.)?

TBC

Raw materials

⇒ Goal: List the technical information needed for the LCI.

What is it made of?

TBC

Who are the main mining? Where are they located?

TBC

Is there mining processes information available?

TBC

Manufacturing

⇒ Goal: List the technical information needed for the LCI.

For each system sub-part:

What are the manufacturing processes?

TBC

What are the assembly processes?

TBC

For each process, what is the energy consumption?

TBC

For each process, what are the inputs (water, chemicals, etc.) ?

TBC

For each process, what is the yield? Are they co-products and/or losses?

TBC

How the “main” manufacturers can be characterized: by the number of components manufactured, the market share (€), other?

Who are the main manufacturers? Where are they located?

  • Sony corporation (Japan, Integrated Device Manufacturer (IDM))
  • Samsung Electronics (South Korea, IDM)
  • OmniVision Technologies (US, fabless)
  • onsemi (US, IDM)
  • STMicroelectronics (CH, IDM)

Source

Distribution and packaging

⇒ Goal: List the technical information needed for the LCI.

What are the packaging? Made of which materials?

TBC

Which are the transport modes?

TBC

What are the transport distances?

TBC

Use

⇒ Goal: List the technical information needed for the LCI.

What is the service lifespan? (durée d'utilisation)

TBC

Is there a reparation factor?

TBC

Is there sub-parts replacement?

TBC

Where is it used?

TBC

Who are the users?

TBC

Which + how much energy does it need?

TBC

Is there emissions from use?

TBC

End of life

⇒ Goal: List the technical information needed for the LCI.

What is the lifetime? (durée de vie)

TBC

Is it different from lifespan and why?

TBC

Is it refurbished? + Where?

TBC

Is it recyclable? Can it be dismantled? Which material can be separated? + Where and how?

TBC

Is it incinerated with energy recovery? Just incinerated? Buried? + Where?

TBC

Which part of waste can be considered as mismanaged (neither recycled, nor incinerated, nor buried)?

TBC

Environmental assessment

⇒ Goal: Define state of the art on environmental impacts.

Streamlined Models of CMOS Image Sensors Carbon Impacts 1) : This study presents simple models for estimating the greenhouse gas (GHG) emissions of a CMOS Image Sensor (CIS). These models are based on the principle that there is a linear relationship between the surface area of the silicon die and GHG emissions. This study uses generic semiconductor data for a CIS, and therefore does not account for the specificities of CMOS image sensors, such as the lens, the color filter array, or other optical components.

p

What are the impact assessment methods used (EF, ReCiPe, others)?

  • Linear relation between GHG and die's surface 2) :

$$G_{Fab} = \sum_{i=1}^{N} S_i \cdot (E_i \cdot T_{loc} +K_i)$$

GFab : Global Warming Potential (GWP) of the fabrication ( gCO2 eq)
Si : the surface of layer i
Ei : electrical energy consumption of layer i
Tloc : electrical carbon intensity of the location of frabication
Ki : ancillary impact of the layer (infrastructure, factory, chemicals and raw
materials)

The value of Ki and Ei are taken here. 3) p

What are the known environmental impacts associated to the system (indicators)?

  • Global Warming Potential (GWP) : in gCO2eq

p

What are the known hotspots? Which raw material? Which life stage?

Known hotspots : sillicon die manufacturing, electricity consumption over lifespan, 2D/3D die stacking (factor 2 difference 4))

https://ieeexplore.ieee.org/abstract/document/10741688 .

What are the potential parameters affecting environmental impacts?

  • CCD / CMOS
  • Mono / color sensor
  • Resolution → sensor size
  • Pixel size → sensor size
  • Stacking

What are the main source of uncertainty?

TBC

Bibliography

⇒ Goal: Source every data we cited previously

List of our sources

TBC

Data origin: bibliographic source / consortium hypothesis / expert opinion - required if a Data Quality Rating (DQR) must be completed

TBC

Next steps

⇒ Goal: List challenges and clarify priority areas for action

What do we know we don't know?

TBC

What are the identified challenges?

TBC

What paths/ideas should be explored?

TBC

Discussion

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