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Table of Contents
PCB
System definition - Goal and scope
Definition
What is it used for?
- PCB = Printed Circuit Board
- Other name: printed wiring board (PWB)
- What we consider is a PCB without any electronic components on it = naked PCB
- It is used to connect components to one another in an electronic circuit.
Are there different types/technologies?
They are various types of PCBs.
They can differ in terms of technology:
- Through-Hole Technology (THT), old technology. Still used for power electronics.
- Surface-Mount Technology (SMT), used in most digital equipment
They can have different structures:
- Rigid
- Rigid-flex
- Flex
They can be very different depending on their specialization too:
- High temperature
- Heavy copper
- High frequency
- Metal core
- High density
- Substrate-like
If different types, what are the differences in terms of materials, process, use consumption?
Is there a generic component that represents a family of components?
How many sub-parts does the system consist of?
Perimeter
What is included?
- Naked PCB
- Rigid
- Double-sided or multilayer
What is excluded?
- ICs on top of the PCB
- R&D activities to develop the PCB
Functional unit and reference flows
- What is the functional unit?
- What are the reference flows?
Life cycle - Inventory
⇒ Goal: Define state of the art on life cycle stages to be considered.
Database and tools
* What are the already existing data (dataset, parametric model, paper, etc.)?
Raw materials
⇒ Goal: List the technical information needed for the LCI.
- What is it made of?
- Raw materials
- FR-4 = glass-reinforced epoxy laminate material (epoxy resin + glass fiber)
- copper
- Chemicals
- potassium carbonate
- dicyanoaurate
- sodium hydroxide
- Who are the main mining? Where are they located?
- Is there mining processes information available?
Manufacturing
⇒ Goal: List the technical information needed for the LCI.
For each system sub-part: * What are the manufacturing processes? * laminating * drilling * etching * plating
- What are the assembly processes?
- For each process, what is the energy consumption?
- For each process, what are the inputs (water, chemicals, etc.) ?
- For each process, what is the yield? Are they co-products and/or losses?
- How the “main” manufacturers can be characterized: by the number of components manufactured, the market share (€), other?
- Who are the main manufacturers? Where are they located?
Distribution and packaging
⇒ Goal: List the technical information needed for the LCI.
- What are the packaging? Made of which materials?
- Which are the transport modes?
- What are the transport distances?
Use
⇒ Goal: List the technical information needed for the LCI.
- What is the service lifespan? (durée d'utilisation)
- Is there a reparation factor?
- Is there sub-parts replacement?
- Where is it used?
- Who are the users?
- Which + how much energy does it need?
- Is there emissions from use?
End of life
⇒ Goal: List the technical information needed for the LCI.
- What is the lifetime? (durée de vie)
- Is it different from lifespan and why?
- Is it refurbished? + Where?
- Is it recyclable? Can it be dismantled? Which material can be separated? + Where and how?
- Is it incinerated with energy recovery? Just incinerated? Buried? + Where?
- Which part of waste can be considered as mismanaged (neither recycled, nor incinerated, nor buried)?
Environmental footprint
⇒ Goal: Define state of the art on environmental impacts.
- What are the impact assessment methods used (EF, ReCiPe, others)?
- What are the known environmental impacts associated to the system (indicators)?
- What are the known hotspots? Which raw material? Which life stage?
- Processes
- PCB factory
- Energy use
- Electricity
Data needed from manufacturer :
- production volume
- line capacity
- installed power
- water usage
- What are the potential parameters affecting environmental impacts?
Impactful parameters :
- Technology: Through-Hole Technology (THT) or Surface Mount Technology (SMT)
- Substrate material: FR4 (mostly used), bio-based material, etc.
- Number of layers (1 to 16 generally)
- Surface (m2) → yield
- Type of surface finish
- What are the main source of uncertainty?
Bibliography
⇒ Goal: Source every data we cited previously
- List of our sources
- Data origin: bibliographic source / consortium hypothesis / expert opinion - required if a Data Quality Rating (DQR) must be completed
Next steps
⇒ Goal: List challenges and clarify priority areas for action
- What do we know we don't know?
- What are the identified challenges?
- What paths/ideas should be explored?