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intro_pcb

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PCB

System definition - Goal and scope

Definition

What is it used for?

  • PCB = Printed Circuit Board
  • Other name: printed wiring board (PWB)
  • What we consider is a PCB without any electronic components on it = naked PCB
  • It is used to connect components to one another in an electronic circuit.

Are there different types/technologies?

They are various types of PCBs.

They can differ in terms of technology:

  • Through-Hole Technology (THT), old technology. Still used for power electronics.
  • Surface-Mount Technology (SMT), used in most digital equipment

They can have different structures:

  • Rigid
  • Rigid-flex
  • Flex

They can be very different depending on their specialization too:

  • High temperature
  • Heavy copper
  • High frequency
  • Metal core
  • High density
  • Substrate-like

If different types, what are the differences in terms of materials, process, use consumption?

Is there a generic component that represents a family of components?

How many sub-parts does the system consist of?

Perimeter

What is included?

  • Naked PCB
    • Rigid
    • Double-sided or multilayer

What is excluded?

  • ICs on top of the PCB
  • R&D activities to develop the PCB

Functional unit and reference flows

  • What is the functional unit?
  • What are the reference flows?

Life cycle - Inventory

⇒ Goal: Define state of the art on life cycle stages to be considered.

Database and tools

* What are the already existing data (dataset, parametric model, paper, etc.)?

Raw materials

⇒ Goal: List the technical information needed for the LCI.

  • What is it made of?
  • Raw materials
    • FR-4 = glass-reinforced epoxy laminate material (epoxy resin + glass fiber)
    • copper
  • Chemicals
    • potassium carbonate
    • dicyanoaurate
    • sodium hydroxide
  • Who are the main mining? Where are they located?
  • Is there mining processes information available?

Manufacturing

⇒ Goal: List the technical information needed for the LCI.

For each system sub-part: * What are the manufacturing processes? * laminating * drilling * etching * plating

  • What are the assembly processes?
  • For each process, what is the energy consumption?
  • For each process, what are the inputs (water, chemicals, etc.) ?
  • For each process, what is the yield? Are they co-products and/or losses?
  • How the “main” manufacturers can be characterized: by the number of components manufactured, the market share (€), other?
  • Who are the main manufacturers? Where are they located?

Distribution and packaging

⇒ Goal: List the technical information needed for the LCI.

  • What are the packaging? Made of which materials?
  • Which are the transport modes?
  • What are the transport distances?

Use

⇒ Goal: List the technical information needed for the LCI.

  • What is the service lifespan? (durée d'utilisation)
  • Is there a reparation factor?
  • Is there sub-parts replacement?
  • Where is it used?
  • Who are the users?
  • Which + how much energy does it need?
  • Is there emissions from use?

End of life

⇒ Goal: List the technical information needed for the LCI.

  • What is the lifetime? (durée de vie)
  • Is it different from lifespan and why?
  • Is it refurbished? + Where?
  • Is it recyclable? Can it be dismantled? Which material can be separated? + Where and how?
  • Is it incinerated with energy recovery? Just incinerated? Buried? + Where?
  • Which part of waste can be considered as mismanaged (neither recycled, nor incinerated, nor buried)?

Environmental footprint

⇒ Goal: Define state of the art on environmental impacts.

  • What are the impact assessment methods used (EF, ReCiPe, others)?
  • What are the known environmental impacts associated to the system (indicators)?
  • What are the known hotspots? Which raw material? Which life stage?
  • Processes
    • PCB factory
  • Energy use
    • Electricity

Data needed from manufacturer :

  • production volume
  • line capacity
  • installed power
  • water usage
  • What are the potential parameters affecting environmental impacts?

Impactful parameters :

  • Technology: Through-Hole Technology (THT) or Surface Mount Technology (SMT)
  • Substrate material: FR4 (mostly used), bio-based material, etc.
  • Number of layers (1 to 16 generally)
  • Surface (m2) → yield
  • Type of surface finish
  • What are the main source of uncertainty?

Bibliography

⇒ Goal: Source every data we cited previously

  • List of our sources
  • Data origin: bibliographic source / consortium hypothesis / expert opinion - required if a Data Quality Rating (DQR) must be completed

Next steps

⇒ Goal: List challenges and clarify priority areas for action

  • What do we know we don't know?
  • What are the identified challenges?
  • What paths/ideas should be explored?
intro_pcb.1768378109.txt.gz · Last modified: by louise